REXLINE PRODUCT SUPPLY CAPABILITY
Primary Belt Cleaner
PRE-CLEANER is an economical yet efficient solution for conveyor belt cleaning problems.
Pre-Cleaner is designed for long term performance to withstand punishing conditions. It is made up of heavy duty steel pipe frame to withstand high speed belt with heavy loads.
Ideally installed on the face of the head pulley, just below the origin of material trajectory, the cleaner design prevents material build up and returns valuable carry back material back Into the primary material stream.
The cleaner incorporates a Single piece solid Urethane Blade as the cleaning tip. The blade is mounted with single locking pin arrangement which makes installation and maintenance.
Colour coded Polyurethane blades suitable for different application and conditions are available on request.
SALIENT FEATURES SPECIFICATION
Minimum Cleaning pressure exerted on the belt with maximum efficiency.
The scraper’s design allows ease of installation and replacement of blade with the removal of locking pin.
The tensioning device ensures constant blade contact with belt.
Unique design maintains constant cleaning angle and optimum radial pressure through all stages of blade life.
Pre cleaner incorporates a sturdy PU blade and heavy duty carrier tube
| Blade Color | Red | Brown | Green |
| Application | All Standard Applications | High Moisture, High Abrasive & wear, Chemical | High Temperature, High Abrasion & wear |
| Max. Service Temp. ( °C ) | Continuous – 70 | Continuous – 70 | Continuous – 120 |
| Max. Belt Speed ( m/s ) | 4.6 | 4.6 | 4.6 |
| Min. Pulley Dia. ( mm ) | 305 | 305 | 305 |
| Wear Life (mm ) | 115 | 115 | 115 |
DIMENSIONS
| Belt Width in mm | Assembly P/N | Dim. – A in mm | Dim. – B in mm | Net Weight in Kg | Spare Blade P/N | Mainframe P/N |
| 500 | TCP-0500-X-X | 1500 | 450 | 24.09 | TCP-SP-0500-X | TCP-SP-0500-MF |
| 650 | TCP-0650-X-X | 1650 | 600 | 26.45 | TCP-SP-0600-X | TCP-SP-0600-MF |
| 800 | TCP-0800-X-X | 1800 | 750 | 28.80 | TCP-SP-0800-X | TCP-SP-0800-MF |
| 1000 | TCP-1000-X-X | 2000 | 900 | 31.47 | TCP-SP-1000-X | TCP-SP-1000-MF |
| 1200 | TCP-1200-X-X | 2200 | 1050 | 34.14 | TCP-SP-1200-X | TCP-SP-1200-MF |
| 1400 | TCP-1400-X-X | 2400 | 1200 | 43.55 | TCP-SP-1400-X | TCP-SP-1400-MF |
| 1600 | TCP-1600-X-X | 2600 | 1500 | 48.00 | TCP-SP-1600-X | TCP-SP-1600-MF |
| 1800 | TCP-1800-X-X | 2800 | 1650 | 51.02 | TCP-SP-1800-X | TCP-SP-1800-MF |
| 2000 | TCP-2000-X-X | 3000 | 1800 | 54.03 | TCP-SP-2000-X | TCP-SP-2000-MF |
| 2200 | TCP-2200-X-X | 3200 | 1950 | 57.04 | TCP-SP-2200-X | TCP-SP-2200-MF |
| 2400 | TCP-2400-X-X | 3400 | 2250 | 61.49 | TCP-SP-2400-X | TCP-SP-2400-MF |
DIMENSIONS
* Replace “X” with R for red color blade, B for brown color & G for green color Applicable for spare blade part number also.
** Replace second ‘X” with ‘S or T “ for spring or torque tensioner respectively.
*** For SS frame, add “-SS” at the end of Assembly part number
**** Add ‘( SS ) “ at end of mainframe part number for Stainless steel mainframe
Accessories & Spares
Rexline provides a range of accessories for easy installation and maintenance of belt cleaners. They include mounting brackets, inspection doors, tensioning devices etc. Custom made brackets and fittings are also available for specific applications.
Spring Tensioner 60ɸ | TCP-SP-TR-S1 |
Spring Tensioner 76ɸ | TCP-SP-TR-S2 |
Torq Tensioner 60ɸ | TCP-SP-TR-T1 |
Torq Tensioner 76ɸ | TCP-SP-TR-T2 |
End Cap 60ɸ | TCP-SP-EC1 |
End Cap 76ɸ | TCP-SP-EC2 |
TAIL PLOW – INTERNAL BELT CLEANERS
TAIL PLOW is an economical solution to prevent the material which is falling on the top surface of return belt, from entering between belt and the pulley.
Ideally installed on inner loop of the return side of conveyor belt before tail and take-up Pulley. The sturdy 200mm x 100mm size blade provides 50 mm wear life at service temperatures up to 180°C and belt speeds up to 7.5 m/sec.
SALIENT FEATURES
- Choice of rubber and polyurethane blades to suit various temperatures and belt speeds.
- V Plow for unidirectional and diagonal plows for reversible applications.
- Tensioning arrangement to ensure constant contact between cleaner blade and belt.
- Suitable for high-speed and high-tonnage belts.
- Can be customized to meet site requirements.
SPECIFICATIONS
| Cleaner | Application | Maximum Service Temperature | Maximum Belt Speed | Wear Life |
| V -TYPE | Unidirectional Belt | 120°C | 7.5 M/s | 50 mm |
| D – TYPE | Bidirectional | 120°C | 7.5 M/s | 50 mm |
SPECIFICATIONS
DIMENSIONS
| Belt Widt h (mm) | Blade Coverag e (mm) | V Plow | D Plow | Hardness (Shore A) | |||||
| Assembly P/N* | Blade Length (mm) | Spares P/N* | Assembly P/N* | Blade Length (mm) | Spares P/N* | PU | Rubbe r | ||
| 500 | 600 | TTV-0500-X-X | 790 | TTV-SP-0500-X-X | TTD-0500-X-X | 850 | TTD-SP-0500-X-X | 80+/-5 | 60+/-5 |
| 650 | 750 | TTV-0650-X-X | 1010 | TTV-SP-0650-X-X | TTD-0650-X-X | 1060 | TTD-SP-0650-X-X | ||
| 800 | 900 | TTV-0800-X-X | 1220 | TTV-SP-0800-X-X | TTD-0800-X-X | 1270 | TTD-SP-0800-X-X | ||
| 1000 | 1100 | TTV-1000-X-X | 1500 | TTV-SP-1000-X-X | TTD-1000-X-X | 1560 | TTD-SP-1000-X-X | ||
| 1200 | 1300 | TTV-1200-X-X | 1780 | TTV-SP-1200-X-X | TTD-1200-X-X | 1840 | TTD-SP-1200-X-X | ||
| 1400 | 1500 | TTV-1400-X-X | 2070 | TTV-SP-1400-X-X | TTD-1400-X-X | 2120 | TTD-SP-1400-X-X | ||
| 1600 | 1700 | TTV-1600-X-X | 2350 | TTV-SP-1600-X-X | TTD-1600-X-X | 2400 | TTD-SP-1600-X-X | ||
| 1800 | 1800 | TTV-1800-X-X | 2630 | TTV-SP-1800-X-X | TTD-1800-X-X | 2690 | TTD-SP-1800-X-X | ||
| 2000 | 2100 | TTV-2000-X-X | 2900 | TTV-SP-2000-X-X | TTD-2000-X-X | 2970 | TTD-SP-2000-X-X | ||
| 2200 | 2300 | TTV-2200-X-X | 3200 | TTV-SP-2200-X-X | TTD-2200-X-X | 3250 | TTD-SP-2200-X-X | ||
| 2400 | 2500 | TTV-2400-X-X | 3480 | TTV-SP-2400-X-X | TTD-2400-X-X | 3540 | TTD-SP-2400-X-X | ||
DIMENSIONS
* Replace 1st X with R if operating temperature is <700 C & G if operating temperature is <700 C, Replace 2rd X with R or P for Blade material, Rubber or Polyurethane