Corrosion Protection Lining
Areas Of Expertise
Rexline Engineering Indonesia is capable of handling various scales of lining and coating work for all project sizes. We ensure that each step of the process is carried out to your specification. Our team takes great pride in quality workmanship, expertise and product knowledge that deliver the essential corrosion prevention needed for long-term asset protection.
Our Capabilities
- Rubber Lining
- Ceramic Lining
- CCO / Ni Hard Lining FRP Lining
- Wear Resistant Coating Epoxy Coating Sandblasting
- Standard and custom lining and coating applications available
- On-Site & In-Workshop application and repairs Internal & External parts of plant equipment, e.g. tanks, pipes, agitators, chutes, diffusers, and many more
- Consultation service for surface preparation, corrosion & wear protection and specialty industrial linings & coatings
Rubber Lining
Dependable & Long Term Protection for Plant Equipment against Corrosion and Abrasion
- Rexline Hard Rubber
- Rexline Soft Rubber
- Rexline Chloroprene Rubber
- Rexline Butyl Rubber
Application
- Storage Tanks
- Vessels
- Circulation Water Piping
- Condensers
- Water Box
- Pipes
- Heat Exchanger Systems
- Pumps
- Cyclones
- Bins & Hoppers
- Scrubbers
- Conveyor Discharge Chutes
- Transportation Lorries
Storage Tank (Acid or Base Tank)
Condensor & CWP Pipe
Typical Properties of
| Rexline Hard Rubber | Rexline Soft Rubber | Rexline Chloroprene Rubber | Rexline Butyl Rubber | |
| Chemical Resistant | Excellent | Good | Good | Excellent |
| Heat Reesitant | Good | Fair | Good | Excellent |
| Weather Resistance | Good | Good | Excellent | Good |
| Abrasion Resistance | Not Recommended | Excellent | Good | Fair |
| Vapor Permeability | Excellent | Fair | Good | Excellent |
Physical Properties
| Rexline Hard Rubber | Rexline Soft Rubber | Rexline Chloroprene Rubber | Rexline Butyl Rubber | |
| Tensile Strength | 15 Mpa | > 10 Mpa | > 10 Mpa | > 10 Mpa |
| Elongation | > 20% | > 500% | > 500% | > 500% |
| Specific Gravity | 1.30 + 0.02 Gr/cm3 | 1.13 + 0.02 Gr/cm3 | 1.13 + 0.02 Gr/cm3 | 1.13 + 0.02 Gr/cm3 |
| Hardness | 60 – 80 Shore D | 55 + 5 Shore A | 55 + 5 Shore A | 60 + 5 Shore A |
| Lining Methode | Hot System | Hot & Cold System | Hot & Cold System | Hot & Cold System |
Chemical Resistant Charts
| Conc % | Rexline Hard Rubber | Rexline Soft Rubber | Rexline Chloroprene Rubber | Rexline Butyl Rubber | |||||
| RT | 70o | RT | 70o | RT | 70o | RT | 70o | ||
| Hydrochloric Acid (HCl) | 10 | Good | Good | Good | Good | Fair | Good | Good | 70o |
| Hydrochloric Acid (HCl) | 35 | Good | Good | Good | Good | – | Good | Good | Fair |
| Sulphuric Acid (H2SO4) | 5 | Good | Good | Good | Fair | Good | Fair | Good | – |
| Sulphuric Acid (H2SO4) | 30 | Good | Good | Good | Fair | Good | Fair | Good | Good |
| Phosphoric Acid (H3PO4) | Any | Good | Good | Good | Good | Good | Good | Good | Good |
| Nitric Acid (HNO3) | 1 | Good | – | Good | – | – | – | Good | Good |
| Nitric Acid (HNO3) | 5 | Good | – | Good | – | – | – | Good | – |
| Caustic Soda (NaOH) | 40 | Good | Good | Good | Fair | Good | Fair | Good | – |
| Caustic Potash (KOH) | 25 | Good | Good | Good | Good | Good | Good | Good | Good |
| Calcium Chloride (CaCl2) | Any | Good | Good | Good | Good | Good | Good | Good | Good |
| Sodium Hypo Chloride (NaClO) | Any | Good | Good | Fair | Fair | – | Fair | Good | Good |
| Sea Water | Any | Good | Good | Good | Good | Excellent | Good | Good | Fair |
Inspection
Our highly trained technicians conduct strict inspections and produce detailed report to maintain consistent quality.
Surface Preparation Inspection
Environmental Condition Test
Standard
BS 6374 Part 5
Recommended:
- Steel Temperature: 10-40°C
- Relative Humidity : max 80%
- Dew Point : > 4°C
Surface cleanliness Test
Standard:
SSPC SP-10 / ISO Sa 2.5
Nace 2
Surface Roughness Test
Standard:
ISO 8503
Recommended Profile: 50-75µm
Final Inspection for Lining & Coating
Thickness Test
Standard:
BS 6374 Part 5
The thickness is measured to ensure it is within the
tolerance.
Hardness Test
Standard:
ASTM D 2240
The thickness is measured to ensure it is within the tolerance.
Standard:
BS 6374 Part 5
The entire lining area is checked to ensure there are no leaks.
Rexbond Adhesive
Rexline Engineering is one of the largest Adhesives and Chemical manufacturer globally. We are able to offer clients a full range of Chemicals from primers to adhesives.
Our RexBond Rubber Cement has been specially formulated and engineered to offer secure bonding to any substrate. RexBond Rubber Cement is becoming a fast growing industry name due its long tack time which makes for easy application for rubber lining applicators.
REXBOND Rubber Cement
- REXBOND Rubber Cement is a 2 Part Component Adhesive with REX-HARDENER re- curing agent.
- REXBOND RC offers a high initial grab, heat resistance and good open time.
- REXBOND RC has been specially formulated and engineered to bond rubber to rubber and rubber to metal in mining applications.
RX2000 ADHESIVE FOR BELT SPLICING
RX4000 ADHESIVE FOR RUBBER LINING
Technical Data Specifications
DESCRIPTION
RexBond Rubber Cement is a 2 – component adhesive (together with REX-HARDNER RE- CURING AGENT) developed for use in rubber bonding applications. It offers HIGH INITIAL GRAB, HEAT RESISTANCE, and GOOD OPEN TIME.
FIELDS OF APPLICATION
Bonding rubber to rubber and rubber to metal in
mining applications.
SURFACE PREPARATION
Surfaces should be clean and free from oil, dust and other foreign materials.
Metal: Sandblast surface to remove any rust then clean with ADHESIVES – 101 CONTACT CLEANER.
Prime metal surface using REXBOND Metal Primer allowing primer coat to completely dry before applying adhesive coat.
Rubber: Buff then clean the rubber surface with a quick drying petroleum-based solvent. Natural Rubber surfaces may need Chlorination for maximum adhesion.
APPLICATION
Best results are obtained under the following conditions:
Workshop, material and glue temperature: 20°C Relative humidity: 60 – 70%
Thoroughly mix approximately 4 – 7% by weight of REX-HARDENER RE Curing Agent into required quantity of Rubber Cement. Use within 2 – 3 hours. Apply 2 coats of adhesive to bonding surfaces with a brush, allowing ~ 1 hour between coats.
Coverage Rate: ~ 4 m²/Litre per coat. After the second coat allow adhesive to evaporate until it is no longer tacky to touch. Join surfaces before end of open time.
Apply as much pressure as possible to obtain optimum bond strength.
Full cure occurs after ~ 7 days but may take longer due to substrates causing solvent entrapment
CLEAN UP
Clean brushes and rollers in ADHESIVES – 101 CONTACT CLEANER.
TECHNICAL DATA
Base – Polychloroprene Rubber
Colour – Clear or Pink
Viscosity – Brushable liquid Pack Sizes: 20 and 200 Litre Best Before: 12 months
SAFETY DIRECTIONS
Avoid contact with skin and eyes and avoid breathing the vapour or spray mist. Store under cover, out of direct sunlight and in a well- ventilated area. Keep away from all sources of ignition – No Smoking.
FIRST AID
If poisoning occurs, contact a doctor or Poisons Information Centre. If swallowed, DO NOT induce vomiting. Give a glass of water. If in eyes, hold eyes open, flood with water for at least 15 minutes and see a doctor. Refer to Safety Data Sheet for further information.