New Build NPK Plant – 100.000 MTPY

Job Name: PT. Rexline Engineering building new NPK plant for 100.000 MTPY

Scope:

  1. Survey site and conduct technical discussion with client
  2. Supply all material based on material list, specification, and brand approved by the client
  3. Engineering 3D drawing, and technical input on all equipment and the whole plant
  4. Fabrication, Commissioning, Performance Test, and Installation all equipment on site
  5. Dedicating professional Technicians, engineering team, drafter, and labor for this specific project
  6. Apply appropriate new build of the whole NPK Plant
  7. Heavy duty and electrical source connection during installation
  8. Engineering division for checking, discussion with related division, and doing the performance test
  9. Working based on approval drawing and engineering document from client and consultant
  ANNEXURE II
       
SL. ITEMS WITH SPECIFICATIONS QUANTITY UOM ELETRIC HP
         
1 CHAIN MILL 2 No. 40
Construction:
Capacity                               20 TPH
Casing  :                              MS Plate 16mm thick
Shaft material                      EN-8
Beaters :                              28 No. EN – 31
Bearing , 22318 (SN 618)   2 Nos (standard make)
Drive  Pulley  :                    1 Nos, Type C  grooves 3
Driven belt pulleys  :           1 Nos, Type C grooves 3
Feed Chute : 1Nos, fabricated MS 6mm thick plate
Discharge chute:         1 No, MS fabricated 6 mm Thick
Motor   :                        20 HP,1440 RPM
2 ROLLER CRUSHER 1 No. 20
capacity                       20 TPH
Fabricated                     MS plate
Roller Diameter            400 mm
Length                           800 mm
Plate thickness             16 mm
Bearings                       4 No.
Drive/ Driven  Pulley       1 Set   C type 3 grooves
Feed/ Discharge Chute   Fabricated MS 6 mm thk plate
Motor                            10+10 HP/ 1440
3 FRONT END LOADER    (Client Scope)  
Capacity                     2 MT
4 RAW MATERIAL FEED BELT 4 No. 30
Carrying capacity     20 MT/Hrs,
Grade                         M – 24
Ply,                            3 ply  Nylon
Top duck                    3 mm
Bottom  duck             1.5 mm
Width                        750 mm wide
endless length            36 meters
Frame                       Channels MS
Supporting structure   MS
head drum pulleys      MS  to size
Tail drum  Pulley        MS   to size
Sprockets                   To Size
drive & driven             To  size
Drive Chain               To size
Idlers Set                   To size
Return rollers             To size
Plummer block         To size
Bearings                  To size
Motor                         7.5 *3 Hp,1440 RPM
Gear Box                  U 600
5 FEED  HOPPERS 8 No.
For storing various raw materials and feeding volumtrically. MS fabricated from 6 mm thick MS plate, Support MS angle & Channels
Supporting Structure  :   MS Channels
Hopper capacity 10 MT each
for triple super phosphate, urea, gypsum, MOP, DAP etc,
6 WEIGHING BELT 8 No. 16
For controlling the feeding of various raw material
Fully automatic belts with PLC control system.
volumetrically  Drive Group Drive Arrangement/ weigh belt system
Carrying capacity           Suitable to system,
Ply                                  3 ply  Nylon
Top duck                       3mm
Bottom  duck                 1.5mm
width  500 mm wide
Frame                            MS channels
Supporting structure      MS
head drum pulleys         MS  to size
Tail drum  Pulley            MS   to size
Coupling System           6″ diameter
Straight Rollers             To size
Return rollers                To size
Plummer block             To size
Bearings                        To size
Geared Motor                    2 HP X 6
7 COMMON BELT 1 No. 7,5
Carrying capacity      25 MT/Hrs,
Ply,                            3 ply  Nylon
Top duck                    3mm
Bottom  duck             1.5mm
Width                         750 mm wide
Frame                        Channels MS
Supporting structure   MS
head drum pulleys      MS  to size
Tail drum  Pulley        MS   to size
Sprockets                  To Size
Drive & Driven           To  size
Drive Chain               To size
Idlers Set                   To size
Return rollers             To size
Plummer block           To size
Bearings                     To size
Motor                           7.5 Hp, 1440 RPM
Gear Box                    U – 600
8 ROTARY MIXER FEED BELT 1 No. 7,5
Carrying capacity      25 MT/Hrs,
Ply,                            3 ply  Nylon
Top duck                    3mm
Bottom  duck             1.5mm
Width                        750 mm wide
Frame                       Channels MS
Supporting structure   MS
head drum pulleys      MS  to size
Tail drum  Pulley        MS   to size
Sprockets                  To size
drive & driven             To  size
Drive Chain               To size
Idlers Set                 To size
Return rollers             To size
Plummer block         To size
Bearings                  To size
Motor                       7.5 Hp, 1440 RPM
Gear Box                 U – 600
9 ROTARY MIXER 1 No. 20
To Mixing the material
Capacity             25 MT/Hr
Body                  10 mm thick MS plate
dia of the drum    1800 mm,
length                4000 mm
Coller plates,      To size
Girth Gear          1 Nos, M OC  Cast  Steel
Pinion                1 Nos,  To  size,  MOC  cast steel
Tyres                 2 Nos.,
Material  of
Construction      Cast  Steel
Support roller     4 NOS,
Trunion roller      2 NOS,
Pedestal & bearing  To size
Shafts                EN-8,
Gear  Box           U-800
Drive chain          Duplex type,
Drive Sprocket     Duplex Type
Driven sprocket   Duplex MS,
Foundation frame MS  Fabricated
Motor                     20 HP ,1440
Advancer & Retarders      1Set
10 GRANULATOR FEED BELT 1 No. 7,5
To feed the mixed raw material and under size & over size material  (after crushing) to the granulator.
Carrying capacity   40 MT/Hrs,
Ply,                       3 ply  Nylon
Top duck               3mm
Bottom  duck        1.5mm
Width                   900mm wide
Frame                  MS channels
Supporting structure MS
Head drum pulleys    MS  to size
Tail drum  Pulley   MS   to size
Sprockets
Drive & Driven        To  size
Drive Chain           To size
Idlers Set             To size
Return rollers         To size
Plummer block     To size
Bearings              To size
Gear box            U-600
Motor                  7.5 HP, 1440 RPM
11 ROTARY GRANULATOR DRUM 1 No. 60
To granulate the material
Capacity             20 MT/Hr
Body                    14 mm thick MS plate
Dia of the drum    2600 mm,
length                   8000 mm
Coller plates,       To size
Spray  pipe        12 mm  Dia MS pipes
Girth Gear          1 Nos, M OC  Cast  Steel
Pinion                1 Nos,  To  size,  MOC  cast steel
Tyres                 2 Nos.,
Material  of
Construction      Cast  Steel
Support roller     4 NOS,
Trunion roller      2 NOS,
Pedestal & bearing  To size
Shafts                EN-8,
Gear  Box           H2-200,15:1
Drive chain          Duplex type,
Drive Sprocket     Duplex Type
Driven sprocket   Duplex MS,
Foundation frame MS  Fabricated
Motor                  60 HP VFD System
Control               VFD
12 GRANULATOR TO DRYER BELT 1 No. 7,5
Carrying capacity 25 MT/Hrs,
Ply,                     3 ply  Nylon
Top duck             3mm
Bottom  duck       1.5mm
Width                  750 mm wide
Frame                 MS channels
Supportstructure  MS
Head drum pulleys  MS  to size
Tail drum  Pulley    MS   to size
Sprockets
drive & driven       To  size
Drive Chain          To size
Idlers Set            To size
Return rollers        To size
Plummer block    To size
Bearings             To size
Gear box             U-600
Coupling             To size
Motor                 7.5 HP, 1440 RPM
13 ROTARY DRYER DRUM 1 No. 100
Body                  Fabricated MS plate 16 mm Thick
Length               15000 mm
Diameter            2600 mm
Coller Plates      To Size
Retention plate   To  Size
Lifters                To size
Hammer plates   To  size
Hammers           To  size
Gear box            H2-225,15:1
Pinion                1 Nos.  MOC  Cast  Steel.
Girth  Gear         1 No,
Material of Construction  cast steel
Tyres                 2 NOS
MOC                 Cast  Steel
Support rollers    4 Nos, Cast Steel
Roller shafts       En-8, To Size
Bearing              To  Size
Pedestals          To Size
Truniun  Roller    2 No. Cast Steel
Trunion  Shafts   2 No,  MOC  EN-8
Drive Sprocket    1 No, Duplex Type,
Driven sprocket  1 No, Duplex Type,
Drive  Chain       duplex Type
Inlet  Hood         1 No, MS Fabricated,
Outlet Hood       1 No, MS Fabricated,
Roller & Pinion Base Frame 1Set, MS Fabricated
Motor               100 HP VFD System
14 GROUND FURNACE 1 No.
Size 5000 x 3000 x 3800 mm
Body                  Fabricated  from 6 mm,Thk MS Plate
Fire  Bricks         230 mm thick firebricks
Insulation Bricks  115mm thick
Asbestus Sheet  10 mm thick
Fire Cement
Refractory binder solvent
Fire window, Ash Window
Fire Bar & Support Bar
Support Tie Rod
Furnace to Dryer Connecting Duct
15 SECONDRY FAN 1 No. 15
Fan                   Centrifugal Type
Capacity           8000 M3 /Hr
Casing               MS
Shaft                 EN-8
Pedestal  & bearing   To  Size
Ducting             MS  Fabricated
Motor.             15 HP
Drive & Driven System, V-Belt- B Group- 1Set
16 TEMPERATURE INDICATOR 1 No.
Temperature  Range   0-1000 0C
Thermocouple    Cr  ,CrAl
Cable                To size
Display             digital
17 DRYER TO COOLER BELT 1 No. 7,5
Carrying capacity 25 MT/Hrs,
Ply,                      3 ply  Nylon
Top duck              3mm
Bottom  duck        1.5mm
Width                   750mm wide
Frame                  MS channels
Supporting structure MS
Head drum pulleys  MS  to size
Tail drum  Pulley    MS   to size
Sprockets
Drive & driven         To  size
Drive Chain            To size
Idlers Set              To size
return rollers          To size
Plummer block      To size
Bearings               To size
Coupling               To size
Motor                   7.5 HP RPM 1440
Gear Box            U-600
18 COOLER DRUM 1 No. 100
Body Fabricated    MS plate16 mm thick
Diameter               2600 mm
Length                  13000 mm
Collar Plates         To Size
Lifters                   To size
Hammer plates      To  size
Hammers              To  size
Motor                    100 HP VFD System
RPM                    1440
Gear box              H2-200,15:1
Pinion                  1 Nos.  MOC  Cast  Steel.
Girth  Gear           1 No,
Material of Construction    Cast steel
Tyres                   2 NOS
MOC                   Cast  Steel
Support rollers      4 Nos.
Roller shafts         En-8, To Size
Bearing                To  Size
Pedestals             To Size
Truniun  Roller       2 No
Trunion  Shafts      2 No,  MOC  EN-8 No
Drive Sprocket       Duplex Type, To Size
Driven sprocket     Duplex Type, To  Size
Drive  Chain          duplex Type
Inlet  Hood            1 No, MS Fabricated,
Outlet Hood          1 No, MS Fabricated,
Roller & Pinion Base Frame 1 set, MS Fabricated
19 COOLER OUTLET BELT 1 No. 5
Carrying capacity 40 MT/Hrs,
Ply,                      3 ply  Nylon
Top duck              3mm
Bottom  duck        1.5mm
Width                   750mm wide
Frame                  MS channels
Supporting structure MS
head drum pulleys  MS  to size
Tail drum  Pulley   MS   to size
Sprockets
drive & driven        To  size
Drive Chain          To size
Idlers Set            To size
Return rollers        To size
Plummer block    To size
Bearings             To size
Gear box            U-500
Coupling             To size
Motor                  5 HP
20 SCREEN FEED BELT 1 No. 10
Carrying capacity 40 MT/Hrs,
Ply,                     3 ply  Nylon
Top duck             3mm
Bottom  duck       1.5mm
Width                  750 mm wide
Frame                 MS channels
Supporting structure  MS
head drum pulleys     MS  to size
Tail drum  Pulley  MS   to size
Sprockets
Drive & Driven       To  size
Drive Chain          To size
Idlers Set            To size
Return rollers        To size
Plummer block    To size
Bearings             To size
Gear box            U-600
Chain                  To Size
Motor                  10 HP
21 CYCLONE WITH DUCTING 2 No.
Body                  MS Fabricated  6 mm thick plate
Quantity             2 Nos
Size                   Dia 1600 x 6000 mm
Ducting              To  size
Inlet Duct ,Outlet Duct to Size
22 DRYER / COOLER CYCLONE FAN 2 No. 40
Quantity             2 Nos
Fan                   Centrifugal Type
Capacity            10000/ 12000 M3 /Hr
Casing               MS
Shaft                 EN-8
Pedestal  & bearing  To  Size
Ducting             MS  Fabricated
Motor.             20+  20 HP
Flapper Valve     1 Nos
Drive & Driven System, V- Belt  to Seze
Pulley To Size
23 WET SCRUBBER 1 No. 10
Construction:    Civil construction-  Client Scope
Stages               2 Nos
Ducting              To  size
Water  Pump      2 No
Motor                 5+ 5 HP
Water  Sump      2 No
Pipeline with nozzles   2 No.
24 CHIMNEY: 1 No.
Construction:     MS Fabricated
Chimney dia        800  mm
Cone  Dia            1600/800 mm
 Height                 20000 mm
Gye Rope          To  Size
Lighting Arrestor – 1 No.
Platform             To  size
Sample Nozzle 1 No.
25 VIBRATING SCREENS 4 No. 40
To segregate the granules as per their size.
Body                 MS Fabricated
Length              3500 mm
width                1500 mm
Collection Hood MS Fabricated
Over Size Wire netting   To Size
Under Size Wire netting To Size
Motor                10 HP
Drive Pulley       1 No. To size
Driven Pulley     1 No. To size
V Belts             To size
Spring rod dia    19 mm
26 CHAIN MILL 4 No. 80
for grinding the  oversized material .
Fabricated
Casing             MS plate 16 mm thick
Shaft material   EN-8
Beaters           28 No.EN-31
Bearing    22318 (SN 618)    2 Nos
Drive  Pulley    1 Nos,
driven belt pulleys, 1 Nos,
feed Chute      1Nos, fabricated MS 6mm thick plate
discharge chute 1Nos, fabricated MS 6 mm thkplate
Motor              20 HP, 1440 RPM
Drive  Pulley    1 Nos, B grooves
Driven belt pulleys, 1 Nos, B grooves
feed Chute      1Nos, fabricated MS 6mm thick plate
Discharge chute   1 Nos, fabricated MS 6 mm  thk
27 RECYCLE BELT 3 No. 22,5
Carrying capacity 25 MT/Hrs,
Ply,                     3 ply  Nylon
Top duck             3mm
Bottom  duck       1.5mm
Width                  750 mm wide
Frame                 MS channels
Supportstructure  MS
Head drum pulleys  MS  to size
Tail drum  Pulley    MS   to size
Sprockets
drive & driven       To  size
Drive Chain          To size
Idlers Set            To size
Return rollers        To size
Plummer block    To size
Bearings             To size
Gear box             U-600
Coupling             To size
Motor                 7.5 HP, 1440 RPM
28 PRODUCT BELT 2 No. 15
Carrying capacity 30 MT/Hrs,
ply,                     3 ply  Nylon
Top duck             3mm
Bottom  duck      1.5mm
Width                 750 mm wide
Frame                MS channels
Supporting structure MS
head drum pulleys   MS  to size
Tail drum  Pulley MS   to size
Sprockets              to Size
drive & driven      To  size
Drive Chain         To size
Idlers Set            To size
return rollers       To size
Plummer block   To size
Bearings            To size
Gear box         U- 600 &  U-600
motor               5+ 10 HP, 1440 RPM
29 COLLECTION  HOPPER 1 No.
Body                Fabricated from 6 mm MS plate
conical portion  6 mm thick MS Plate
Squar Body support  Channel
capacity          15  MT
30 COATING DRUM FEED  BELT 1 No. 5
Carrying capacity 30 MT/Hrs,
ply,                     3 ply  Nylon
Top duck             3mm
Bottom  duck      1.5mm
Width                 750 mm wide
Frame                MS channels
Supporting structure MS
head drum pulleys   MS  to size
Tail drum  Pulley MS   to size
Sprockets              to Size
drive & driven      To  size
Drive Chain         To size
Idlers Set            To size
return rollers       To size
Plummer block   To size
Bearings            To size
Gear box         U- 600 &  U-600
motor               5+ 10 HP, 1440 RPM
31 COATING DRUM 1 No. 20
Capacity             20 MT/Hr
Body                  10 mm thick MS plate
dia of the drum    1800 mm,
length                4000 mm
Coller plates,      To size
Girth Gear          1 Nos, M OC  Cast  Steel
Pinion                1 Nos,  To  size,  MOC  cast steel
Tyres                 2 Nos.,
Construction      Cast  Steel
Support roller     4 NOS,
Trunion roller      2 NOS,
Pedestal & bearing  To size
Shafts                EN-8,
Gear  Box           U-800
Drive chain          Duplex type,
Drive Sprocket     Duplex Type
Driven sprocket   Duplex MS,
Foundation frame MS  Fabricated
Motor                     20 HP ,1440
 
32 COATING OIL DAY TANK 1 No. 7
MOC. MS Fabricated, 8 & 6 mm thick
Size. 2000 x 2000 x 1500 mm
Heating element with heating and pumping unit
Drain valve, spry Nozzle, pipe line, Overflow Line
Tempuratore Indicator , Pressure Guage etc.
33 Coating Oil Storage Tank 1 No. 22,5
Cap/ 40 KL
Size -Dia 3500 x 4000 mm
MOC. MS Fabricated 10 and 6 mm
Top Cover 5 mm
Support Structure, 100 x 50 mm  channel
Heating Element 9 KWA
Unloading and service pump 7.5 HP
Platform, Ladderd Pipe Line Railing and
Complete valve and pipe line accessories
 
34 Coating Drum Outlet Belt 1 No. 7,5
Carrying capacity 20 MT/Hrs,
ply,                     3 ply  Nylon
Top duck             3mm
Bottom  duck      1.5mm
Width                 750 mm wide
Frame                MS channels
Supporting structure MS
head drum pulleys   MS  to size
Tail drum  Pulley MS   to size
Sprockets              to Size
drive & driven      To  size
Drive Chain         To size
Idlers Set            To size
return rollers       To size
Plummer block   To size
Bearings            To size
Gear box         U- 600
motor               7.5 HP 1440 RPM
35 Product Hopper 2 No.
Capacity- 10 MT
Moc.Ms Fabricated 8 mm and 6 mm
Suporte Structure, Platform Ladder, Brackets etc.
36 AUTO PACKER 2 No. 7,5
Vapacity              20 TPH
Weighment          50 Kg
Compresser         7.5 HP
Control                 Pneumatic, Fully automatic
37 SLAT CONVEYOR WITH STITCHING MACHINE 2 No. 7
Slat conveyor    4000 mm long
Switch              Double Foot Peddle Type
Stitching Machine Double Thread Type
38 WEIGHING MACHINE 2
Type                Platform type
Capacity          O-100 kg
Make               Standard Make
39 Hand  stitching  machine   2 No.
Motor               0.5 HP
40 Bags  shifting  trolleys 4 No.
 
41 ELECTRICAL  PENEL BOARD 1 No.
DOL starters will be provided upto 7.5HP motors & star delta starters for 10HP & above motors with amp meters .Provided with copper bus bars with proper insulation. standard make switch gear & starters.
42 REMOTE CONTROLLED PUSH BUTTONS UNIT 1 set
Will be providing for various. Motors to operate locally
 in the plant(all without amp meters
43 CAPACITOR BANK 1 set
Power factor capacitor to improve power factors
44 ELETRICAL CABLE 1 set
Cable Copper , Alum. Armoured and Flexible cable,           cable rack.
45 WATER STORAGE TANK & BOREWELL 1 No. 5
Cap/ 40 KL
Size -Dia 3500 x 4000 mm
MOC. MS Fabricated 10 and 6 mm
Top Cover 5 mm
Support Structure, 100 x 50 mm  channel
water pump 5 HP
Platform, Ladderd Pipe Line Railing and
Complete valve and pipe line accessories
Borewell in client’s scope
 
46 Platform , Ladderd, & Railing as per requirement 1 set
47 Instalation, Commissining and performance 1 3 months
48 Designe and civil drawing chagre 1 set
(Layout, Foundation Dwg. P & ID ,GA Drawing)