PT Rexline Engineering Indonesia
Rexline Engineering · Product Supply Services

RexBlaze Weigh-In-Motion Systems

RexBlaze WIM solutions integrate project-specific weighing hardware, vehicle detection, controls, software and reporting for high-throughput road or rail applications.

Configurations cover rail vehicles and mining haul trucks from 50 tonne to 800 tonne: supplied, installed, calibrated and serviced in Indonesia by Rexline Engineering.

INFINITYMTWFORCE 1FORCE 2 & 3TRUCKMATETVS
00What RexBlaze Delivers

Five Elements Of A RexBlaze WIM Installation

Every RexBlaze scope is built from the same five elements. The configuration: rail or road, static or in-motion, fixed or portable: is selected against your throughput, accuracy target and site conditions, then supplied, installed, calibrated and maintained by PT Rexline Engineering Indonesia.

01
Weighing Hardware

Load-cell weigh pads, weigh sleepers or rail-mounted units, sized for the vehicle from light trucks up to 800-tonne haul units.

02
Vehicle Detection

Presence, direction and speed sensing, so wheels, axles, bogies and wagons are grouped to the correct vehicle on every pass.

03
Controls

Static or dynamic controller in a weatherproof or rack-mounted enclosure, with Ethernet to the site network and a remote LED display.

04
Software

Real-time wheel, axle, bogie and gross weight on the operator screen, with results reachable from any location over the network.

05
Reporting

Printed and archived records for log books, overload management and production reporting, exported to the site data system.

01Rail Vehicle Weighing

RexBlaze INFINITY Low Or High Speed Train Weighing System

INFINITY ‘LS’: Low Speed up to 15km/h

The Weigh In Motion Infinity: ‘LS’ weighbridge system is the ideal low speed (up to 15 km/h) solution for mine loadouts, industrial plants, cement plants, power stations, steel mills etc. It consists of 2 electronic weigh sleepers & 4 dummy sleepers braced together forming one solid structure, including accessories, control cabinet and a PC with train weighing software providing the operator axle, bogie and wagon weight data in real time. This unique train weighing system enables the loading operator to regulate the filling so that the wagons are not overloaded. Train weighing results can be accessed from any location. via internet.

Mining haul truck on a weigh pad for mining, rail and road weighing systems
INFINITY ‘HS’: High Speed up to 80km/h

The High Speed Weigh In Motion Infinity: ‘HS’ is capable of train weighing up to 80 km/h, dependent on track/site conditions, test train and rolling stock. The system consists of 6 electronic weigh sleepers & 12 dummy sleepers braced together, including accessories same as ‘LS’ model. Installation of the Infinity ‘HS’ and ‘LS’ train weighing system takes approximately 1 ~ 3 days and can be done between trains, timing dependant. Concrete foundation or civil works are not always required, however this is greatly dependent upon site conditions.

Benefits
Actual reliable proven load cell based system
No rail cutting, welding or grinding required
Minimal installation / repair track down time
User friendly
Approx. 30 mins to change parts
Temperature compensated
Infinity Technical Data
LS (Low Speed)
0.1 To 15KM/H (0.06 To 9MPH)
HS (High Speed)
0.1 To 80KM/H (0.06 To 50MPH)
Locomotive passing over a RexBlaze in-track rail weighing system beneath a plant loadout structure
Instrumented electronic weigh sleepers braced between the rails on ballast for rail weighing
Site crew in high-visibility PPE unpacking weigh sleeper modules at a mine siteINFINITY in transport boxes
Galvanised steel weigh pad frames laid out on the ground before installationAssembled INFINITY
Mobile crane lifting a weigh module into position while a technician guides it at siteINFINITY in transport boxes
Installation crew in high-visibility PPE fitting weigh sleepers into the trackINFINITY under the track
Completed rail weigh-in-motion installation with weigh sleepers bolted between the rails on ballastInstallation of INFINITY 'LS' weighing system in curved track *(up to 5km/h)
02Mobile Train Weigher

RexBlaze MTW Static Or In-Motion Mobile Train Weigher

The MTW is a train weighing system that can be used to weigh and spot check a rail vehicle anywhere anytime stationary or in motion. It offers one of the world’s most convenient, safe & accurate train weighing solutions. The MTW design incorporates a chassis arrangement with an integrated loadcell and this design means weight is applied directly to the loadcell and not through the rail. The advantage of weighing axle by axle is that there is no restriction with regards to wagon type. The MTW is factory pre-calibrated so that no transport of test weights are required.

Mobile train weigher mounted on the rail with a locomotive approaching, and the portable indicator and printer in a carry case
Consists Of (single base unit)
2 x loadcells
2 x scale main bodies
1 x set of shoes (to suit nominated rail type)
1 x set of spacer poles
1 x height measuring gauge
1 x weight indicator & printer housed in carry case
1 x set of height packers
1 x battery charger
1 x spanner
1 x cable set
1 x operation manual
Features
User friendly
Loadcell based system
Four easy steps to install (2 men, approx 15 minutes)
Transportable in the boot of a car, suv or train cabin
Individual wheel weights can also be obtained
Wheel, axle, bogie and vehicle weight
Multiple MTW’s can be combined together
Fits all recognised rail gauges
Instant printout and / or download to PC
Benefits
Approx. 15 mins track downtime during installation
No costly civil works required
Battery operated or mains power
Simple operation
03Truck Axle Weigher

RexBlaze FORCE 1 Truck Axle Weigher

SAVE TIME & MONEY by weighing on the go and eliminating the need for traditional weighbridges which consume valuable yard space, are expensive & can take approx. 1 week to install. The unbeatable FORCE STATIC or IN MOTION truck scale is designed to endure the world’s most challenging of transport environments, whilst addressing high accuracy. Increase your production and overall profit by quickly measuring consistent accurate loads as well as addressing the maintenance risks associated with overloading. Note: A truck may be correct weight but the axles overloaded. FORCE 1 can identify this problem.

Truck tyre rolling across a low-profile weigh pad set flush with the road surface
INSTALL IN 1 DAY! WEIGH A TRUCK IN 15 SECONDS!
Static/Dynamic Controller: PC Software

The FORCE 1 Transport system features a RexBlaze static/dynamic controller with direct ethernet capabilities interfaced to your workplace PC, laptop or a handheld device. The PC is preloaded with the proven, reliable and user-friendly RexBlaze weighing software. The total truck weight is then derived from the summation of the individual axle loads and displayed on the PC interface and external remote LED display whilst also printed out for log books or archiving. Alternatively, for dusty or challenging environments the FORCE 1 controller can be upgraded to a rack/wall mounted rittal enclosure turnkey. Whatever your workplace or challenging environment is, the RexBlaze FORCE 1 system can be configured to ensure your loads are weighed with unbeatable speed, reliability and accuracy.

Benefits
Unmatched Speeds up to approx. 10kph
Unmatched Accuracies at approx. ± 0.05%
User-friendly Software
Latest Electronic Technology
Robust Compact Design
Minimal Civil Works Required
IP-65 Rating
Relocatable
04Mining Truck Scale

RexBlaze FORCE 2 & 3 Mining Truck Scale

The range of FORCE portable and fixed mining dump truck scales are the ultimate in weighing technology for off road heavy haulage applications. Each system is designed to optimise accuracy and built to last! FORCE can be a fixed or portable mobile system made up of a combination of 2 or 4 individual weigh pads and measure the load on each wheel axle group and the total weight of a dump truck. The modern modular design enables the FORCE to be configured to weigh any make and model of mining haul truck.

Mining haul truck on RexBlaze weigh pads with a close-up of the dual rear tyres on the pad surface

In addition the FORCE series can even monitor your employees travel and productivity times (optional). Features either a touch screen PC controller mounted in a weatherproof enclosure or a PC based rack system loaded with the proven, reliable and user-friendly RexBlaze weighing software. The total truck weight is then derived from the summation of the individual wheel and axle loads and displayed on the PC interface.

Rigid-body mining haul truck moving onto a low-profile RexBlaze weigh pad on a mine haul road

Load Sensors

Each hi-technology weigh pad incorporates multiple heavy duty “OIML approved” temperature compensated load cells. The strategic positioning of these sensors within the pad allows for off-center wheel loads to be measured accurately and with a safe overload sufficient to deal with the inertia and shock effects of a loaded mining truck braking on the weigh pad.

Rear view of a loaded mining haul truck on RexBlaze weigh pads with a red LED weight display

Accuracy

Accuracies of approx. ± 0.05 in static mode and ± 0.5% in dynamic (in-motion) mode (Gross Vehicle Mass). This is achievable dependent upon the site conditions and the operator.

Blue portable calibration test press with hydraulic hand pump on a RexBlaze weigh pad

Calibration

Each FORCE system is factory calibrated prior to shipment. We also offer an optional in-field calibration portable test press unit, which can be used at site by local service personnel.

05Portable Axle Weigher

RexBlaze TRUCKMATE Portable Axle Weigher

Heavy truck and light truck being weighed axle by axle on portable RexBlaze weigh pads
Key features
Slimline
Splash proof
Load cell based with high static or weigh in-motion high accuracy
OIML Standard Static accuracy
Large weighing surface that can accommodate dual tyres
Built-in cable protector to avoid error when cable is broken (wired version)
Built-in anti-electromagnetic interference to make sure weighing results will not be influenced
Built-in auto compensation system to compensate for weighing error on dual and tri-axle groups
Portable axle weigher pads in a carry case with load-cell positions marked
06Volumetric Scanner

RexBlaze TVS Haul Truck Volumetric Scanner

Maximising Profits & Payloads. Realtime Volumetric Scanning System for Mine Haul Trucks.

Laser scan head over a haul truck with empty and loaded 3D volumetric scan profiles
Software
Volumetric scanning software screen showing truck ID, load volume, speed and laser status monitors