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PanzerPoxy High Density Ceramic Epoxy Repair Kit

PANZERPOXY Hi-Density Fast Cure Alumina Wear Epoxy is a 2-part epoxy ceramic wear resistant material, extensively used for repairing and protecting surfaces against abrasive attack.

PANZERPOXY contains 15% pure solid white beads, at  an alumina content of 92-95 %.

The remaining  alumina as is equivalent to that, which is in all  ceramic wear epoxy on the market with most  material being currently only at a total of 78% – 81%  alumina content.

PANZERPOXY is a two part epoxy ceramic wear resistant material that provides the following product characteristics:

  • Excellent sag resistance
  • High trowel ability
  • No shrinkage
  • High slump resistance
  • High peel strength from substrate
  • Low fumes – Low VOC
  • High impact and abrasion resistance
  • Can be used on wet and damp surfaces

PANZERPOXY is designed to minimize sliding abrasion and corrosion wear. When used by itself, equipment, life can be extended by direct application to ceramic, concrete, steel, and rubber substrates where it exhibits very high peel strength. It also can be reapplied to itself and other ceramic coatings or used as a top coat to prolong wear life. Typical uses include: cyclone linings, pump linings, chutes, hoppers, pipes, pipe bends, tile grouting, dust collectors and exhausters, etc

TECHNOLOGY EPOXY
Chemical type (resin) Bisphenol A resin
Chemical type (hardener) DETA
Appearance (resin) Clear/White
Appearance (hardener) Amber
Appearance (mixed) Clear
Components Part A & Part B
Mix ratio by volume 4:1 – Part A : Part B
Cure Room Temp @ 25˚C
Tack time/ Gel time 40 min @ 25˚C
Total cure time 8 hours @ 25˚C
Ceramic AI2O3
Ceramic type Fused AI2O3
Ceramic grit size >80% 0.5 to 1.0 mm
Colour mixture Bronze/Black/White
Epoxy/ Ceramic ratio >68% w/w ceramic
Characteristics Typical Value
Appearance Bronze/black pas
Coverage 2.8 kg-1 sqm at 1mm
Working life 40 mins @ 25° C
Compressive Strength 9,000 (N/mm2)
Hardness ASTM D 2240 88 Shore D
Peak exotherm 55°C
Tensile strength 9,500 psi
Flexural strength 16,000 psi
Izod impact, ft lbs/in 0.54
Weight loss @ 100°C 0.4%
Volume resistivity 1.4 × 1015 (ohm cm)
Dielectric const @ 106 Hz 4.26

TYPICAL PROPERTIES OF CURED MATERIAL

To achieve product best use and performance, thorough mixing is required.

Application with a clean dry trowel achieves best results. A smooth finish can be obtained without the use of water or oil, typically 20 mins after mixing when best workability is possible. Heating can be applied to accelerate cure time. Thick applications cure faster due to the exothermic reaction of the reactants.

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