IRON & STEEL

REXLINE™ CCO WEAR LINERS

WHERE DO WE OBSERVE WEAR?

1. Raw material handling
Mining Crushing Mixing Storage of raw materials
2. Agglomeration processes
2.1
Sintering
2.2 Pelletizing
2.3 Briquetting
3. Cokemaking
4. Iron making by:
4.1 Blast Furnace
4.2 Direct Reduction
4.3 Direct lronmaking

5. Steelmaking by:
5.1 Basic Oxygen Furnace (BOFJ Steelmaking
5.2 Electric Arc Furnace (EAFJ Steelmaking
6. Ladle refining and casting:
6.1. Ladle Refining for BOF and EAF
6.2. Casting
7. Rolling and Finishing:
7.1 Rolling and Forming
7.2
Finishing

MAIN AREAS

REXLINE supplies a wide range of chromium carbide and complex carbide overlay plates. Typical standard formats and Custom formats are supplied. Overlay thicknesses vary from 3mm to 30mm depending on the thickness of the base metal. Plates can also be cut to size, shaped and rolled according to customer specifications.
Blast Furnace
Sintering Plant
Material Handling
Coke Ovens

RAW MATERIAL HANDLING & TRANSPORTATION

MATERIAL HANDLING

RAW MATERIAL HANDLING & TRANSPORTATION

MATERIAL CONVEYING
Hard Ceramics
Compound Wear-Plate

RAW MATERIAL HANDLING & TRANSPORTATION

MATERIAL CONVEYING
Pipes
pipe bends,
splitters

RAW MATERIAL HANDLING & TRANSPORTATION

MATERIAL CONVEYING
Vibratory Conveyor Decks made using Compound Wear-Plat

RAW MATERIAL HANDLING & TRANSPORTATION

SCREW CONVEYORS

RAW MATERIAL HANDLING & TRANSPORTATION

PNEUMATIC CONVEYING

AGGLOMERATION (SINTERING, PELLETIZING)

Horizontal Sinter Mixing Drum

AGGLOMERATION (SINTERING, PELLETIZING)

Vertical Sinter Mixing Drum (Intensive Mixer-Eirich)

AGGLOMERATION (SINTERING, PELLETIZING)

Vertical Sinter Mixing Drum (Intensive Mixer-Eirich)

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AGGLOMERATION (SINTERING, PELLETIZING)

Supply of complete spares

AGGLOMERATION (SINTERING, PELLETIZING)

Sinter Crushing – Spikes

AGGLOMERATION (SINTERING, PELLETIZING)

Sinter Crushing - Grizzly Bars & Crush Deck

AGGLOMERATION (SINTERING, PELLETIZING)

Sinter Crushing - Grizzly Bars & Crush Deck

AGGLOMERATION (SINTERING, PELLETIZING)

Flue dust separation cones

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AGGLOMERATION (SINTERING, PELLETIZING)

Sinter Discharge Duct

AGGLOMERATION (SINTERING, PELLETIZING)

Vibro-Screening - For Blast furnace, Hearth Layer, Return Fines

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AGGLOMERATION (SINTERING, PELLETIZING)

Screening-Size distribution
Size(mm) Use
+20-50 Blast furnace
+10-20 Hearth layer
+5-10 Blast furnace
-5 Return fines

AGGLOMERATION (SINTERING, PELLETIZING)

De-dusting and Waste Gas Fans

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COKEMAKING

Primary Coke crusher rolls

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COKEMAKING

Coke crusher rolls & hammers in hybrid & bi-metal casting

COKEMAKING

Coke pusher

COKEMAKING

Coke Screening - Vibro screens

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Type Perf. Size(mm) Major wear factors Solutions
Dry quenching 25/80 Abrasion Rex CARB-200 (on Mild Steel)
Wet quenching 28/80 Abrasion + Corrosion RexCARB-320 (on Stainless steel)

COKEMAKING

Coke Screening – Rotary

COKEMAKING

Coke Screening - Size distribution
Category Size (mm) Yield (%) Use
BF Coke +25-80 85 Blast furnace
Nut Coke +15-25 5 Sinter Plant/ Ferro Alloy/ Pig Iron Industry
Coke Breeze -15 10 Sinter Plant/ Cement Industry

IRONMAKING – BLAST FURNACE

Charging equipment - Large Bell & Hopper

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IRONMAKING – BLAST FURNACE

Charging equipment - Large Bell & Hopper - Throat Armour plates

IRONMAKING – BLAST FURNACE

Charging equipment - BLT Chute (Conventional)

IRONMAKING – BLAST FURNACE

Charging equipment - BLT Chute (Stone-box)

IRONMAKING – BLAST FURNACE

Charging equipment - BLT Chute (Suspension piece)

IRONMAKING – BLAST FURNACE

Charging equipment - Siemens VAI Tilting Gimbal Chute

IRONMAKING – ORI PLANT

Charging equipment - feed legs

IRONMAKING – ORI PLANT

Longitudinal hard facing using Super Alloys and Proprietary equipment using Fuzzy Logic.

IRONMAKING – DRI PLANT

Charging equipment - feed legs - Longitudinal hard facing / Circular hard facing - All type of hard facing orientation possible.

COAL CARTING

Charging equipment - feed legs - Longitudinal hard facing / Circular hard facing - All type of hard facing orientation possible.